Yeswelder 135 Pro Settings Chart lists recommended amperage, wire or electrode size, and technique tips for common welding jobs. Use the Yeswelder 135 Pro Settings Chart to find starting amps for each metal thickness.
| Material Thickness | Wire Type & Size | Voltage | Wire Speed (IPM) | Recommended Use |
|---|---|---|---|---|
| 24–22 Gauge | .030″ Flux Core | 14–15V | 120–180 | Thin sheet metal |
| 20–18 Gauge | .030″ Flux Core | 15–16V | 180–240 | Auto body panels |
| 16 Gauge | .030″ / .035″ Flux Core | 16–17V | 240–300 | Light fabrication |
| 14 Gauge | .035″ Flux Core | 17–18V | 300–360 | Brackets and repairs |
| 1/8 Inch | .035″ Flux Core | 18–19V | 360–420 | General welding |
| 3/16 Inch | .035″ Flux Core | 19–20V | 420–480 | Medium-duty welding |
| 1/4 Inch | .035″ Flux Core | 20–21V | 480–540 | Multi-pass welds |
overview
The Yeswelder 135 Pro Settings Chart is a handy reference for hobbyists and pros across the USA. It helps you set amps, voltage, and wire speed on Flux-core or stick modes. Keep a printed Yeswelder 135 Pro Settings Chart in your garage or shop for quick access when working on car frames, gate repairs, or farm equipment.
recommended settings by material
Below is a practical breakdown from the Yeswelder 135 Pro Settings Chart for common metals and thicknesses. Use these as starting points. Always test on scrap and adjust by bead shape and sound.
Mild Steel Settings (Flux-cored/Stick) – Yeswelder 135 Pro Settings Chart
- 18 gauge (0.05 in): 35–55 A, .030–.035″ flux-cored wire, short arc, travel speed medium.
- 16 gauge (0.06–0.07 in): 45–65 A, .030–.035″ wire, push technique for better fusion.
- 1/8 inch (0.125 in): 60–80 A, .035″ flux-cored or E6011/E7018 1/8″ rod, steady travel.
- 3/16 inch (0.1875 in): 80–100 A, .035–.045″ wire or 5/32″ rod, slower travel to fill joint.
- 1/4 inch (0.25 in): 100–135 A, .045″ wire or 3/16″ rod, multi-pass welds recommended.
Aluminum & Stainless Tips (Reference from Yeswelder 135 Pro Settings Chart)
- Aluminum: Flux-core machines struggle; use TIG or MIG with a spool gun. If you must, thin aluminum may need lower amps and AC TIG.
- Stainless: Use lower travel speed and clean metal. Start 10–20% lower than mild steel amps for similar thickness.
- Electrodes: Match stick electrode type to metal (e.g., 6011 for penetration, 7018 for smooth bead).
- Test weld first. The Yeswelder 135 Pro Settings Chart gives starting points, not final answers.
how to use the settings chart
How to read and use the Yeswelder 135 Pro Settings Chart at the bench. Follow a short checklist to dial things in safely and efficiently.
Select material and thickness
Refer to the Yeswelder 135 Pro Settings Chart for starting amps and wire/electrode size. Identify your metal and thickness in inches.
Set amperage and wire feed
Set the welder to the chart’s starting amperage. For flux-cored,check the wire feed speed and the recommended amps.
Do a test weld
Weld a short bead on scrap. Compare the bead to the chart’s guidance and adjust amps up or down by 10–15% if needed.
Check bead and penetration
Good fusion and a smooth bead mean settings are correct. If there is excessive spatter, lower wire speed or amperage.
Lock in settings
Write final settings next to the job in your shop log. Keep the Yeswelder 135 Pro Settings Chart handy for repeat work.
safety and troubleshooting
Safety and troubleshooting based on the Yeswelder 135 Pro Settings Chart. Keep a clean workspace and wear proper PPE.
Safety Tips
- Wear an appropriate welding helmet (shade 10–13 depending on amperage).
- Use gloves, jacket, and closed-toe shoes rated for welding.
- Ensure proper ventilation when welding in a garage or enclosed space.
- Keep a fire extinguisher rated for electrical and grease fires nearby.
Common Problems & Fixes
- Excessive spatter: reduce wire speed or amperage slightly.
- Poor penetration: increase amperage or slow travel speed.
- Porosity: clean base metal and avoid damp wire or electrodes.
- Wire feed issues: check drive rolls and liner for wear; adjust tension.
faqs
Answers to common Yeswelder 135 Pro Settings Chart questions for USA users and garage welders.
The chart gives good starting points. Conditions like joint fit-up, metal cleanliness, and ambient temperature affect the final settings. Always test on scrap before critical work.
Often you will need multiple passes for full penetration on 1/4 inch steel. The Yeswelder 135 Pro Settings Chart suggests starting amps, but joint design and technique determine if single-pass is possible.
Yeswelder models that run on 120V can follow the chart’s settings within the machine’s output range. Verify your welder’s duty cycle and max amps before attempting heavy work.
Keep a laminated copy in your shop near the welder. Also keep a digital photo on your phone for quick reference at job sites.
conclusion
The Yeswelder 135 Pro Settings Chart is a simple tool to speed setup and improve weld consistency. Use it as a starting guide. Test on scrap, adjust for conditions, and record your final settings for repeat projects.